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Review Article  |  Open Access  |  31 Jul 2022

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

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Soft Sci 2022;2:12.
10.20517/ss.2022.10 |  © The Author(s) 2022.
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Abstract

Second-generation high-temperature superconducting (2G-HTS) tapes based on REBa2Cu3O7-x (REBCO, RE: rare earth) materials enable the energy-efficient and high-power-density delivery of electricity, thereby promoting the development of clean energy generation, conversion, transmission, and storage. To overcome the weak grain-boundary connection and poor mechanical properties of these superconductors, a thin-film technology for epitaxy and biaxial textures based on flexible substrates has been developed. In recent years, high-quality 2G-HTS tapes have been produced at the kilometer scale and used in superconducting demonstration projects. This review first summarizes the development of HTS materials and briefly expounds the properties of REBCO superconducting materials. Subsequently, the structural characteristics, preparation methods, and current research progress of 2G-HTS tapes are given. In addition, the applications of REBCO tapes in constructing high-field magnets are also briefly reviewed.

Keywords

2G-HTS tapes, REBCO, flux pinning, high-field magnets

INTRODUCTION

The Dutch cryogenic physicist Onnes H. K. succeeded in liquefying helium and obtained a low temperature of 4.2 K in 1908, thereby enabling the later successful observation of superconductivity in Hg[1,2]. In subsequent decades, superconductivity has also been observed in many metallic elements and alloys. More importantly, new physical properties related to superconductivity, e.g., complete diamagnetism, the Josephson effect, and so on, have been realized[3-6]. This has helped to embed the application of superconducting techniques in many key areas. The phenomenological theory of superconductors and the microscopic theory of low-temperature superconductivity were proposed successively to predict the upper limit of the critical temperature (Tc) of traditional superconductors[7,8]. In 1986, Bednorz and Muller of IBM in Switzerland discovered the existence of superconductivity in the La-Ba-Cu-O system, which opened a new chapter in the exploration of superconductivity in layered copper oxides[9]. In 1987, the discovery of the yttrium barium copper oxide (YBa2Cu3O7-δ, YBCO) high-temperature superconducting (HTS) material raised the Tc above the temperature of liquid N2 and created a new era for research into HTS materials[10,11]. HTS materials with practical value mainly include BSCCO [Tc = ~90-110 K, known as the first generation of HTS materials, e.g., Bi2Sr2CaCu2O8 (BSCCO-2212) and Bi2Sr2Ca2Cu3O10 (BSCCO-2223)[12,13]] and REBCO[14-16] (Tc = ~93 K, also known as HTS-coated conductors, with YBCO as the representative example). Since the beginning of the 21st century, MgB2 (Tc = 39 K)[17-19] and Fe-based superconductors (Tc of up to 55 K)[20-22] have become two new kinds of low-cost superconductors.

Compared with BSCCO, REBCO has a higher critical current density (Jc) and irreversible field. REBCO also has a higher Tc than MgB2- and Fe-based superconductors and does not contain toxic elements compared with other types of copper oxide- (e.g., Hg and Tl series[23-25]) and Fe-based superconductors. A three-dimensional diagram of the Tc, upper critical field (Bc2) and Jc of various practical superconducting materials (including NbTi, MgB2, Bi2223 and YBCO) is shown in Figure 1[26]. It can be seen that YBCO tapes have higher Jc in a larger range of temperatures and magnetic fields. Therefore, second-generation (2G)-HTS tapes are more promising for commercial applications and have become one of the most widely and deeply researched types of superconducting materials[27-33].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 1. 3D diagrams of Tc, Bc2 and Jc of various superconductors (including NbTi, MgB2, YBCO and Bi-2223)[26] © 2017 Springer International Publishing AG.

In this review, the structures and characteristics of REBCO and 2G-HTS tapes are first introduced. The challenges facing 2G-HTS tapes in recent years (especially in flux pinning) are then described and the research progress in addressing them is also summarized. We then present the high-magnetic field application of 2G-HTS tapes, which are usually used as insert magnets due to their higher critical transition field. In addition, the closed-loop operation of 2G-HTS tapes has excellent characteristics of stability and almost no current attenuation. It generates a magnetic field of high homogeneity and stability necessary for Nuclear Magnetic Resonance (NMR) and Magnetic Resonance Imaging (MRI)[34]. Finally, the research progress of 2G-HTS tapes in superconducting magnets in different research groups worldwide, including the National High Magnetic Field Laboratory (NHMFL), SuNAM Co Ltd (SuNAM), the RIkagaku KENkyusho/Institute of Physical and Chemical Research (REKIN), and the Institute of Electrical Engineering of the Chinese Academy of Sciences (IEECAS), is reviewed.

CHARACTERISTICS OF REBCO

The performance of 2G-HTS tapes is mainly determined by the quality of the REBCO layer. REBa2Cu3O7-x has a layered two-dimensional (2D) structure that is derived from the perovskite structure [Figure 2][35]. The lattice constants of YBCO-type HTS materials are a = 0.3821 nm, b = 0.3885 nm and c = 1.1680 nm. The lattice constants of gadolinium barium copper oxide-type (GdBCO) HTS materials are a = 0.3849 nm, b = 0.3909 nm and c = 1.1682 nm[36-40]. The above data show that the c lattice constant of REBCO is three to four times the a or b lattice constant. Furthermore, the superconducting energy gap of copper oxide-based HTS materials has d-wave symmetry with strong anisotropy. Therefore, 2G-HTS tapes have obvious anisotropy, which causes difficulties for their applications. The penetration depth (λ) of REBCO is much longer than the coherence length (ξ), and its Meissner effect is incomplete. In the mixed state, the flux lines pass through REBCO in the form of a flux quantum beam. Moreover, the flux lines flow and anisotropy become more obvious due to the high working temperature and large thermal disturbance of 2G-HTS tapes. An effective method to solve this problem is to introduce various pinning centers to bind the flux lines. REBCO superconductors have a small ξ, so a large angle grain boundary could cause a weak connection that blocks the superconducting current. To avoid this problem, various methods have been proposed to solve the biaxial texture problem, including a variety of film preparation methods. These methods are used to prepare excellent REBCO layers with biaxial texture and c-axis orientation.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 2. (A) Crystal structures of single-perovskite ABO3, e.g., BaZrO3 (BZO). (B) Crystal structures of double-perovskite A2BB’O6, e.g., Ba2YNbO6 (BYNO) and Ba2YTaO6 (BYTO). (C) Crystal structures of REBCO, e.g., YBCO and GDBCO[35] © 2017 IOP Publishing Ltd. Printed in the UK.

As ceramic materials, it is difficult to prepare high-performance 2G-HTS tapes that have excellent mechanical properties and meet the numerous required engineering applications using REBCO. In addition, the internal stress generated during the growth process of REBCO also significantly impacts the performance of 2G-HTS tapes. The service condition of REBCO tapes usually involves an alternating-current field and a magnetic field, which cause energy loss to the superconductor. The tape width, pinning center, and protective layer can be tuned to address the above problems effectively. Increasing the thickness of the REBCO layer is the primary consideration for improving the engineering current density (Je) and reducing the cost of 2G-HTS tapes. These efforts are detailed in the next section.

RESEARCH STATUS OF 2G-HTS TAPES

Structure and preparation methods of 2G-HTS tapes

Figure 3A shows a typical 2G-HTS tape structure, which is generally composed of a metallic substrate, a buffer layer, a superconducting layer, and a protective layer (the buffer layer is usually composed of a seed layer, a barrier layer and a template layer). As mentioned above, in the preparation process of 2G-HTS tapes, high-angle grain boundaries in the REBCO layer have to be avoided by biaxial texture, i.e., the grains of REBCO should be orderly arranged in the a-b plane and c-axis direction (uniaxial and biaxial textures, as shown in Figure 3B and C, respectively). Unlike metallic superconducting materials, 2G-HTS tapes are poor in ductility and machinability, because of the ceramic REBCO layer. Therefore, these tapes are usually prepared on flexible metallic substrates with biaxial texture by epitaxial growth so that the excellent textural characteristics of the substrates are transmitted to the superconducting layer. There are three main methods to obtain substrates with biaxial texture (as shown in Figure 4[41,42]), namely, rolling-assisted biaxial texture substrate (RABiTS), ion beam-assisted deposition (IBAD), and inclined substrate deposition (ISD)[43-52].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 3. (A) Schematic diagram of the typical structure of 2G-HTS tape. (B) Schematic diagram of the uniaxial texture of grains in a polycrystalline system. (C) Schematic diagram of the biaxial texture of grains in a polycrystalline system.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 4. Schematic diagram of three methods to obtain substrates with biaxial texture. (A) RABiTS route is to roll flexible Ni or Ni-based alloys to obtain ribbon-like materials and then obtain biaxially textured grains by secondary crystallization through annealing. Ni or Ni-based alloy substrates with biaxial texture become templates for epitaxial growth of buffer layers (e.g., RE2O3, CeO2 and YSZ). (B) IBAD route uses ion beam-assisted techniques to obtain preferred orientation deposited films. Furthermore, biaxially textured oxide buffer layers, such as MgO, are grown on polycrystalline metal substrates, such as stainless steel. (C) ISD route is quite similar to IBAD route. The method of tilting the substrate is used to obtain preferentially oriented deposited films[41,42,55] © 2009 Elsevier B.V. All rights reserved; © 1993 American Institute of Physics; © 2005 Elsevier B.V. All rights reserved.

IBAD was proposed by Iijima et al. from the Fujikura Company in Japan in 1992 and formed after further development in Los Alamos National Laboratory in the United States[53]. In 1997, Wang et al. (Ginzton Laboratory, Stanford University) successfully made high-quality in-plane textured MgO films on amorphous Si3N4 substrates using IBAD, which are promising structural templates for the fabrication of REBCO materials[48]. In short, IBAD is used to obtain biaxial texture using an ion beam to attack the non-textured substrate and make the deposited oxide film grow in orientation. RABiTS was developed by Oak Ridge National Laboratory in the United States in 1996, with a Ni alloy substrate with biaxial texture obtained by rolling with large deformation and annealing at high temperature[54]. ISD was proposed by Bauer et al. in 1999 and further developed by the Theva Company in Germany[52,55,56]. In this method, the deposition source and non-textured substrate are placed at a certain angle to obtain the textural orientation of the deposited oxide film. The biaxial texture is first obtained in the substrate and will then be effectively transferred to the superconducting layer, so that the design of the buffer layer is prioritized.

It is well known that oxygen and metal atoms diffuse quickly at high temperatures. Since the growth of REBCO thin films requires a high temperature and oxygen environment, oxidation of the metal substrate and damage to the superconducting layer can readily occur under these conditions. Therefore, the substrate requires a barrier layer to block atomic diffusion. The key to ensuring texture transfer is to provide a template layer with lattice matching for YBCO growth. The template and barrier layers are generally oxides, so a seed layer is needed to deposit on the surface of the metal substrate to help the crystallization and growth of oxides. In terms of the scheme selection of the buffer layer, the technical route of one, two, three, or even more layers is adopted[57-61]. The ultimate purpose is to play an influential role in preventing diffusion and providing a high-quality growth template. There are many kinds of preparation methods for the buffer layer, including physical and chemical deposition methods, such as magnetic control sputtering deposition (MCSD), IBAD, pulsed laser deposition (PLD), chemical solution deposition, metal-organic chemical vapor deposition (MOCVD), and metal-organic deposition (MOD). In addition, after the texture layer is grown by ISD and IBAD, it generally has an excellent blocking effect, so only the template layer for the growth of REBCO film needs to be deposited.

The superconducting layer is the key to determining the performance of 2G-HTS tapes. Currently, the main preparation methods for the REBCO superconducting layer are PLD, MOCVD, reactive electron beam co-evaporation (RCE), and MOD. These methods can be used to prepare 2G-HTS tapes with excellent properties, with each method having its own advantages and disadvantages. For example, the deposition rate of PLD and MOCVD is relatively fast, while PLD and MOD have the characteristics of a high utilization rate of raw materials. At present, these methods have been used in the preparation of commercial 2G-HTS tapes. MOCVD has certain advantages in preparation efficiency, while MOD has more market potential for cost reduction (a detailed comparison is shown in Table 1[62]).

Table 1

Comparison of characteristics of four main thin-film preparation methods for epitaxial growth of superconducting layer

Chemical methodsPhysical methods
MODMOCVDRCEPLD
CharacteristicEctopic growthIn-situ growthEctopic growthIn-situ growth
AdvantagesLow cost of equipment;
Easily controlled stoichiometry;
100% utilization of raw materials
Large sedimentation area;
High film density;
Fast production rate
High efficiency;
Large sedimentation area;
High material density
Simple target material;
High film density;
Simple process
DisadvantagesTechnical difficulty;
Relatively many defects
High phase forming temperature;
Expensive raw materials
Difficult phase forming control;
Weak flux pinning
High cost of equipment;
Slow film growth

The protective layer generally refers to the superconducting layer coated with a layer of Ag, Cu, or a combination of the two. The role of the protective layer can be divided into the following three points: (1) protecting the REBCO superconducting layer from environmental pollution; (2) carrying current when the REBCO layer loses its superconducting state; (3) connecting lead in practical applications. The protective layer is usually deposited by MCSD and electroplating technology.

Development process of 2G-HTS tapes

To meet practical requirements, the length of 2G-HTS tapes and their current-carrying capacity have to be increased, while the preparation cost must be reduced to compete with other types of superconductors (e.g., NbTi and Nb3Sn) to achieve large-scale commercialization applications. In 1999, 2G-HTS tapes of 100 m in length were produced for the first time. After tremendous efforts focused on production routes and equipment in the past twenty years, there is now the capability of producing high current-carrying capacity tapes on a kilometer scale. SuperPower in the United States made the first kilometer-scale REBCO tape through the IBAD+MOCVD route in 2007, with its critical current (Ic) reaching 300 A/cm[63,64]. In recent years, the company has continuously worked on the thickness reduction of the substrate to obtain 2G-HTS tapes with higher current-carrying capacity. SuNAM in South Korea began to fabricate 2G-HTS tapes in 2004 and in 2014 produced 660 m tapes of GdBCO with an Ic exceeding 620 A/cm through a RCE-deposition and reaction process. The overall processing speed of the 2G-HTS tapes can reach 120 m/h, and through the self-designed RGB color analysis method, the average Ic is increased to 561 A/cm (the uniformity of Ic reaches 95%)[65,66]. In 2009, the American Superconducting Corporation (AMSC) produced 2G-HTS tapes with an Ic of 260 A/cm and a length of 500 m using a low-cost MOD method[67]. In 2011, Fujikura in Japan used the IBAD+PLD route to prepare 2G-HTS tapes with a length of 816 m, with an average Ic of 572 A/cm.

Although Chinese competitors entered the area of 2G-HTS tapes later, their products could match those of pioneering companies. For example, in 2017, the Institute of Suzhou Advanced Materials (Samri) and IEECAS jointly prepared 2G-HTS tapes with a length of 1130 m, with the average Ic reaching 570 A/cm using the IBAD+MOCVD route. Table 2 presents a more comprehensive and detailed development process of 2G-HTS tapes[68-71]. Bruker in Germany uses the alternate beam-assisted deposition (ABAD)-PLD route to prepare 2G-HTS tapes. It is committed to improving the current-carrying capacity of tapes at low temperatures and high fields[72]. At present, the Ic per unit width of 2G-HTS tapes prepared by most companies exceeds 300 A/cm at 77 K and self-field (s.f.) conditions, with the Ic of 100-m-class 4 mm wide product 2G-HTS tapes having reached 100-200 A (77 K, s.f.). The MOD method requires low-cost acetate and low-temperature pyrolysis. The crystallization of the high-temperature REBCO superconducting layer and the oxygen absorption treatment of REBCO in the later stage do not require vacuum equipment. Therefore, the MOD method is the best comprehensive method in terms of cost for producing the superconducting layer at present. The transient liquid-phase-assisted growth mode[73] developed in recent years can realize the rapid growth of the superconducting layer (theoretical value of 100 nm/s)[74]. This greatly improves the production efficiency of the MOD route and can further effectively reduce the production cost of 2G-HTS tapes.

Table 2

Research progress of commercial 2G-HTS tapes[68-72]

ContinentR&D and production institution (country)Buffer layer and rebco-layer epitaxial routeSingle tape current-carrying Record (Year)Current-carrying capacity of tapes under magnetic field (B//c)
AsiaSuNAM (South Korea)IBAD + RCE275 A / 470 m (2010)
355 A / 920 m (2011)
422 A / 1000 m (2012)
579 A / 978 m (2014)
625 A / 1000 m (2015)
Ic(4.2 K, 18 T) > 115 A (2017)
Fujikura (Japan)IBAD + PLD306 A / 368 m (2007)
350 A / 504 m (2008)
572 A / 816 m (2011)
580 A / 1040 m (2012)
Ic(4.2 K, 18 T) ≈ 750 A (2020)
SWCC (Japan)IBAD + MOD310 A / 500 m (2008)Ic(4.2 K, 18 T) > 125 A (2018)
Samri (China)IBAD + MOCVD150 A / 1000 m (2014)
570 A / 1130 m (2016)
Ic (4.2 K, 10 T) = 710 A (2022)
SCSC (China)IBAD + MOD350 A / 500 m (2018)Ic(4.2 K, 12 T) = 300 A (2022)
SST (China)IBAD + PLD550 A / 1000 m (2018)Ic(4.2 K, 18 T) = 450 A (2019)
North AmericaSuperPower (America)IBAD + MOCVD173 A / 595 m (2007)
153 A / 1311 m (2008)
282 A / 1065 m (2009)
Ic(4.2 K, 18 T) > 125 A (2020)
AMSC (America)RABiTS + MOD466 A / 540 m (2010)Ic(4.2 K, 18 T) > 110 A (2018)
EuropeBruker (Germany)ABAD + PLD260 A / 100 m (2009)
350 A / 270 m (2014)
330 A / 600 m (2016)
Ic (4.2 K, 18 T) = 454 A (2019)

The thickness of the superconducting layer is only one percent of the thickness of the entire 2G-HTS tape. A simple concept is to increase the thickness of the superconducting layer to improve the superconducting properties of the 2G-HTS tape. Unfortunately, there is a “thickness effect” that is difficult to improve, where the Jc decreases exponentially with increasing superconducting layer thickness. It was found that the thickness effect may be caused by the non-uniform element diffusion at the interface, the deterioration of the microstructure, the crystallinity change and the surface roughness, and porous surface morphology, which lead to a decrease in superconducting performance[75-80]. However, Selvamanickam’s group at the University of Houston, USA, through high-density Zr doping, not only effectively improved the in-field performance, but also achieved a substantial increase in the Fpat 77 K, which also played a good role in overcoming the thickness effect. They prepared a superconducting layer with a thickness of 4.6 μm (15% Zr doping) by the MOCVD route, maintaining a good orientation texture and Jc. Therefore, a 12 mm-wide tape was obtained with a Jc exceeding 1611 A (77 K, s.f.), achieving the effect that the critical current of the tape increases linearly with the thickness[81-83]. In 2020, they successfully prepared an optimized REBCO sample with 15% mol. Hf addition and 4.0 μm thickness by using advanced MOCVD. The Je performance at B//ab at 15 T is over 16 times higher than that of Nb3Sn. The Fp at the B//ab orientation exceeds 10 TN m-3 above 30 T, reaching 11.5 TN m-3 at 31.2 T[84]. The modified RCE route adopted by the SuNAM can also greatly weaken the thickness effect, with their short 5 μm-thick Sm123 thin films reaching a Je of 1540 A/cm (77 K, s.f.)[85].

Research progress of flux pinning of 2G-HTS tapes

As a second-type (type-II) superconductor, the application circumstance of REBCO is usually between the lower critical field (Hc1) and the upper critical field (Hc2), i.e., the superconductor is in a mixed state. Since the interface energy between the normal state and the superconducting state of type-II superconductors is negative, flux lines in the mixed state of 2G-HTS tapes will pass through in the form of flux sub-beams. When the current flows through 2G-HTS tapes, the movement of the flux lines will generate a built-in electric field to cause loss and the disappearance of superconductivity. Therefore, type-II superconductors in a fully ideal state (i.e., without defects in the superconducting phase) can carry very few currents[86]. To improve the current-carrying capacity of 2G-HTS tapes, an effective pinning landscape must be introduced to form defects or energy potential wells to bind the flux lines. This has been the focus and difficulty in this field in recent years. The flux lines are simultaneously affected by the Lorentz and pinning forces, so a superconductor with a large pinning force has a relatively strong ability to transmit current. The pinning forces in the REBCO layer are mainly derived from the pinning effect of the layer structure (CuO plane) on flux lines (also known as the intrinsic pinning of the crystal structure) and the contribution of other in-plane defects, known as intrinsic pinning centers[75,87,88]. The artificial pinning centers (APCs) introduced into the REBCO layer from outside provide more pinning forces.

The introduction of APCs plays an irreplaceable role in improving the current-carrying capacity and adjusting the anisotropy of 2G-HTS tapes. As mentioned previously, the ξ is relatively short, so the size of the APCs must be controlled on the nanoscale in order to obtain an effective flux pinning effect. APCs can be divided into four categories in terms of morphology, namely, zero-dimensional (0D), one-dimensional (1D), 2D, and three-dimensional (3D) APCs (as shown in Figure 5[89]). The introduced APCs can be divided into magnetic and non-magnetic materials according to their functionality. The magnetic pinning forces generated by magnetic materials have a better pinning effect due to their special magnetic properties[90]. Currently, there are four kinds of methods to introduce APCs into 2G-HTS tapes, namely, substrate surface modification, rare-earth element substitution, nano second-phase doping, and particle irradiation. In addition to single types of defects, a combination of two or three methods is also frequently adopted to introduce multiple defects, and there may be synergistic or competitive effects among defects[91-93].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 5. Schematic diagram of APCs with different dimensions in 2G-HTS tapes. (A) 0D atomic-level point defects, which mainly refer to defects smaller than ξ, usually with vacancies and element substitutions. (B) 1D defects (linear defects), including dislocations, self-assembled nanorods, and irradiated columnar defects. (C) 2D planar defects, including twin boundaries and stacking faults. (D) 3D large-size defects, including rare-earth oxide particles, secondary phase particles, defect clusters, and holes[89] © 2016 IOP Publishing Ltd. Printed in the UK.

Enhanced flux pinning by rare-earth element substitution

This method relies on the lattice distortion energy caused by the difference in the atomic size of substitution to improve the flux pinning forces. In 1991, Jin et al. systematically studied the superconducting properties of the Y position of rare-earth elements in YBCO compounds after 20% atomic substitution and found that some rare-earth elements have an inhibitory effect on Tc[94]. Some rare-earth elements (e.g., Sm, Gd and Eu) can promote Jc after the substitution for Y. In the preparation of REBCO superconducting thin films, a large number of rare-earth elements (such as Dy and Gd) are employed for the substitution. Devi et al. successfully prepared Y1-xDyxB2Cu3O7-δ thin films by using the PLD method to partially replace Y with Dy[95]. These films had the highest Jc at a 20% substitution of Dy for Y. The analysis of lattice defects induced by the stress field shows that this composition (Y0.8Dy0.2B2Cu3O7-δ) is the optimum proportion to form effective flux pinning. Jin et al. also fabricated GdBCO films on LaAlO3 single crystal substrates with a Tcof 92.9 K (higher than pure YBCO films) and a Jc of 2.9 MA/cm2[96].

There are many studies on substituting Eu for other rare-earth elements. In 2007, Zhou et al. used PLD technology to prepare mixed REBCO superconducting films (Y0.67Eu0.33Ba2Cu3O7-δ) with different thicknesses on single-crystal SrTiO3 (STO) substrates[97]. The microstructure of (Y, Eu)BCO films is improved by the introduction of Eu, and the films show better current-carrying performance than pure YBCO films over a wide range of orientations at low fields. One-third of the Y, substituted by Eu, may introduce sufficient strain for additional random pinning sites due to the ionic radius difference between Y and Eu. Li et al. used the MOCVD method to prepare Eu-doped YBCO films with a doping concentration of between 0 and 50%[98]. Scanning electron microscopy (SEM) images of the films with different doping levels are shown in Figure 6. The introduction of Eu results in superconducting films with many nanoparticles and pores with a regular distribution on the surface. Moreover, the introduction of Eu also makes the surface of the YBCO film denser and smoother, with a larger Jc (especially when the Eu doping amount is greater than 0.1). Eu doping can not only form an effective pinning center, but also improves the connectivity between the grains of the superconducting layer. These results suggest that Eu doping is a promising approach to enhance Jc fundamentally. In practice, the flux pinning landscape produced by rare-earth element substitution is weaker than that of nano second-phase doping, but the Jc of REBCO superconducting thin films can be significantly improved through the synergistic effect of the two.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 6. SEM images of superconducting layers with different Eu doping levels. (A) SEM image when Eu doping amount is 0. (B) SEM image when Eu doping amount is 0.1. (C) SEM image when Eu doping amount is 0.3. (D) SEM image when Eu doping amount is 0.5[98] © Springer Science+Business Media New York 2016.

Enhanced flux pinning through substrate surface modification

Substrate surface modification refers to the depositing of metal or oxide nanoparticles on the substrate first before depositing the YBCO superconducting layer or depositing a nanoscale oxide film. It mainly produces linear (1D) defects to improve the performance of the tapes. In 2003, Nie et al. used the PLD method to grow YBCO thin films on CeO2-buffered (1Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets02) sapphire (Al2O3) substrates[99]. They induced the reconstruction of the surface structure of CeO2 on Al2O3 substrates by high-temperature (1025 °C) O2 annealing treatment before depositing a superconducting film. A flat CeO2 layer and self-assembled nanodots form on the surface of the buffer layer. The threading dislocations induced by CeO2 nanodots and the high density of egg-shaped nanoscale precipitates extending along the c-axis of YBCO generate c-axis-related pinning sites, which enhance the flux pinning along the c-axis of the superconducting film. The properties of YBCO superconducting thin films prepared on the buffer layer were tested at different temperatures. When the magnetic field moves along the c-axis of YBCO, it exhibits a higher and broader Jc peak. Aytug et al. made a YBCO superconducting film with a Jc of 6.6 × 106 A/cm2 (77 K, s.f.) by depositing a layer of iridium nanodots with a thickness of 20 nm (150 nm in diameter) on the STO substrate in advance[100]. The Jc is at least 50% higher than that of the superconducting film deposited directly on the substrate. Baca et al. used Y2O3 nanodot-modified substrates to fabricate YBCO films with superficially porous structures, which can play an effective role in flux pinning[101]. Mikheenko et al. deposited a large number of Ag nanoparticles on the surface of a STO substrate by the PLD method (1011-1012/cm2), which can also generate defects along the c-axis in YBCO, thus significantly improving the Jc[102].

Wang et al. used RF magnetron sputtering to make a surface modification on STO substrates to sputter randomly distributed La0.67Sr0.33MNO3 (LSMO) particles with diameters of 10-20 nm and heights of 20-50 nm (an atomic force microscopy image of a LSMO nanoparticle is shown in Figure 7A and B)[103]. The modification of the LSMO nanoparticles introduced c-axis-oriented linear dislocations throughout the superconducting layer to form 1D APCs in the film. Figure 7C clearly indicates that the GdBCO film fabricated on the LSMO-decorated substrate shows a larger Jc in the high region of the magnetic field (H ≥ 1.3 T) at 30 K. At 77 K, the GdBCO film fabricated on the LSMO-decorated substrate shows a larger Jc over the whole investigated region of the magnetic field, as shown in Figure 7D. The main reason for this is the flux pinning forces in the superconducting layer due to the magnetic characteristics of the LSMO material and the pinning forces provided by the columnar 1D defects. Jha et al. used the PLD method to prepare YBCO superconducting films on a LMSO particle-modified STO substrate[104]. The Jc value of the YBCO films without the substrate surface modification was 3.64 × 104 A/cm2(77 K, 4 T), while the Jc value of the YBCO films modified with LSMO nanoparticles was increased by one order of magnitude to 1.44 × 105 A/cm2 (77 K, 4 T). The defects introduced by the surface modification of the substrate are generally nanodefects along the c-axis, resulting in a good pinning effect in the c-axis direction and thus effectively reducing the anisotropy of the REBCO superconducting films.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 7. Atomic force microscopy image of LSMO nanoparticle-decorated STO substrates: (A) 2D and (B) 3D image. Field dependence of Jc for GdBCO thin films on undecorated and LSMO-decorated STO substrates at (C) 30 K and (D) 77 K[103] © 2017 Elsevier Ltd. and Techna Group S.r.l. All rights reserved.

Enhanced flux pinning by particle irradiation

Particle irradiation involves bombarding REBCO films or tapes with particles so that the atoms are dislocated to form defects. It mainly pins the flux by generating 1D pinning centers, thereby increasing the Jc in a wide range of magnetic field strengths and directions. In terms of irradiation, it belongs to the introduction of APCs by physical means. Compared with the traditional chemical doping method, particle irradiation can form various types and sizes of defects in the superconducting layer by controlling the types, energies, and radiation doses of irradiated particles without changing the stoichiometric ratio of the superconducting material. In general, particles, such as electrons, protons, neutrons, and heavy ions, can be used for irradiation. Matsui et al. irradiated a YBCO film with 3 MeV Fe ions and studied its superconductivity[105]. They found that the Jc of the YBCO film irradiated by Fe ions was increased by 70% in the presence of an external magnetic field. The authors irradiated YBCO tapes in the second year with 3 MeV Au ions. When the irradiation dose was 1 × 1011/cm2, the Jc (77 K, 6 T//c) increased nearly fourfold. They then irradiated 2G-HTS tapes with Si and B ions and the Jc of the tape increased 11-fold when a mixture of 70% 750 keV Si ions and 30% 200 keV B ions was used[106,107]. This means that industrial practical irradiated ion beams (irradiation energy of less than 5 MeV) can significantly improve the current-carrying capacity of 2G-HTS tapes in an external magnetic field at the appropriate radiation dose.

In 2021, Huang et al. irradiated YBCO/BTO nanocomposite films with low-energy protons at 60 keV and successfully introduced densely distributed small-sized (2-4 nm) defects, which combined with BTO precipitation (5-15 nm) in the YBCO/BTO nanocomposite film to form an effective mixed pinning landscape (as shown in Figure 8A)[108]. This hybrid pinning landscape can significantly improve the Jc of the YBCO superconducting film under the conditions of low temperature and a strong magnetic field. As shown in Figure 8B, when the irradiation dose is 1 × 1015 protons/cm2, the Jc of the YBCO/BTO nanocomposite film increases nearly threefold (20 K, 6 T). Ion irradiation can produce nanocolumnar defects with an appropriate energy dose. This is an effective method to improve the flux pinning for ex-situ tapes, such as MOD and RCE, which lack 1D defects. In view of the improvement of ion irradiation on the magnetic transmission performance of 2G-HTS tapes, a roll-to-roll ion irradiation system established by the Brookhaven National Laboratory in the United States can irradiate tape products with a width of 45 mm and a length of 200 m, such as AMSC. It can double the magnetic field transmission performance of 2G-HTS tapes at the cost of $1/m for irradiation[109,110].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 8. Microstructural characterization of irradiated YBCO/BZO nanocomposite films and the relationship between Jc and magnetic field. (A) Low-magnification microscope image of the sample when the irradiation dose is 1 × 1015proton/cm2, in which the bright patches are BTO nanoparticles and the black spots are smaller irradiation defects. (B) Relationship between the enhancement factor of Jc and the magnetic field of YBCO/BTO nanocomposite films under different irradiation doses and temperatures[108] © 2021 IOP Publishing Ltd. Printed in the UK.

Enhanced flux pinning through nano second-phase doping

Nano second-phase doping mainly introduces a doped phase into a superconductor at the nanoscale to form impurity phases. The types of nano second-phase doping are plentiful, including the perovskite structure BaMO3 (M = Zr, Hf or Sm), halogen elements, nanowires, and so on. The most representative is the doped BaMO3 perovskites, with BZO doping being particularly widely studied due to its good performance. A mismatch between the BZO and YBCO lattices can generate a lattice distortion field to improve the flux pinning. From the perspective of thermodynamics and dynamics, the nucleation and phase formation temperature of BZO is higher than that of the superconducting layer, so the growth rate of BZO is relatively slow and the particle size is small, which meets the small size requirement of APCs. The most crucial point is that Zr will not react with the superconducting layer so that it can avoid the destruction of the superconducting performance of the matrix.

In 2004, the first artificial pinning center of BZO was introduced into REBCO. MacManus-Driscoll et al. pioneered BZO doping into YBCO films and significantly improved their flux pinning[111]. Based on the low-cost MOD method, Gutierrez et al. prepared YBCO-BZO nanocomposite superconducting films with a randomly distributed orientation of BZO nanodots (as shown in Figure 9A and B)[112]. The angle-dependent critical current measurements show that the strongly isotropic flux pinning landscape is very efficient at high temperatures and magnetic fields. The YBCO/BZO films achieved a maximum vortex-pinning force (Fp) of 78 GNm-3 at 65 K, 500% higher than the optimal value for NbTi superconductors at 4.2 K (a detailed comparison of the differences can be seen in Figure 9C). The enhanced pinning observed for all magnetic-field orientations derives from a high density of quasi-isotropic defects in the YBCO matrix strongly influenced by non-coherent BZO nanodots. The uniqueness of the defects in these films arises from a modified crystallization mechanism where non-coherent BZO nanodots remain trapped within the epitaxial films. Wang et al. prepared BZO-doped YBCO thin films with a particle size of ~5 nm by the PLD method[113]. The Jc of the BZO-doped YBCO superconducting thin films reached 7.8, 26.5, and 64.5 MA/cm2 at 65, 40, and 5 K, respectively.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 9. Microstructural characterization of YBCO/BZO nanocomposite films and the relationship between Fp and magnetic field. (A) Cross-sectional TEM image of the nanocomposite film along the <100> direction of YBCO, which clearly shows the BZO nanodots. (B) High-resolution TEM image of BZO nanodots grown on a single-crystal substrate interface. The inset is a fast Fourier transformation image, where the diffraction peaks of BZO and YBCO show a mutual epitaxy relationship. (C) Compared with the standard YBCO-TFA film (65 K) and NbTi wire (4.2 K), the Fp curves of YBCO/BZO nanocomposite films at 65 and 77 K were obtained[112] © 2007 Nature Publishing Group.

BZO-APCs are very effective in improving the performance of 2G-HTS tapes. In recent years, the doping of BZO nanorods has achieved excellent performance, among which the most representative is the high concentration Zr doping by Selvamanickan’s team at the University of Houston. Unlike the RCE and MOD technology routes for the ex situ growth of superconducting layers, the in-situ PLD and MOCVD methods meet the kinetic and thermodynamic requirements for the growth of 1D columnar BZO nanorods. The RCE and MOD methods mainly grow into BZO nanoparticles. In 2015, the Selvamanickan team used the MOCVD route to produce successfully (Gd, Y)Ba2Cu3Ox superconductor tapes with a Zr-doping concentration of up to 25%[114]. According to the TEM images in Figure 10A-C, the BZO nanorods almost penetrate the entire superconducting layer and the diameter of the nanopillars is ~6 nm. In the previously reported PLD, MOD and MOCVD routes, the amount of Zr doping did not exceed 10%. They produced tapes three times higher than the typical doping level, with an Ic exceeding 20 MA/cm2 (30 K, 3 T) and an Fp exceeding 1000 GN/m3 at 20 K. Compared with the previous work from the team, the higher Zr content does not make the BZO nanorods thicker, but the density of the nanorods increases twice as much as that for 15% Zr doping[115]. The performance of the 2G-HTS tapes is greatly improved, especially the nearly isotropic current-carrying performance under 30 K and 3 T [Figure 10D]. The isotropic performance is mainly attributed to the BZO nanorods oriented along the c-axis for a higher Jc value of B//c-axis and randomly distributed isotropic defects.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 10. Microstructure and performance test diagram of 25% Zr-added (Gd, Y) BCO superconducting tape. (A and B) Cross-sectional TEM images. (C) Plan view TEM. (D) Angular dependence of Jc of this tape in a magnetic field of 3 T at 77, 65, 50, and 30 K[114] © 2015 AIP Publishing LLC.

The doping of BaHfO3 (BHO) also yields a similar structure to that of BZO, effectively improving the performance of the tapes. Many other studies, using BHO-doped YBCO film (2016, Teranishi et al. [116]) and YGBCO film (2018, Liu et al. [117]), also achieved the same effect as above. Dong et al. fabricated BaMnO3 (BMO)-doped YBCO nanocomposite films by a low-cost low-fluorine MOD route and reduced the BMO particle size (3 ± 1 nm) by controlling the heating rate in the mid-temperature stage[118]. The Tc of the obtained YBCO/BMO nanocomposite films decreased slightly, but the flux-pinning performance was improved.

In addition to the single-perovskite doping methods mentioned above, double-perovskite doping is also attractive, especially for high-field magnet applications. Celentano et al. explored the effect of growth rate on the microstructure and properties of mixed 2.5 mol.% BYTO and 2.5 mol.% BYNO double-perovskite secondary phase-doped YBCO nanocomposite films by the PLD method[119]. TEM analysis showed that when the deposition rate (R) of the composite film increased from 0.02 to 1.2 nm/s in the mixed composition of BYNO+BYTO (BYNTO), the microstructure of the composite film (BYNTO-YBCO) evolved from sparse straight columns to dense, thin and hashed continuous columns. When R = 0.3 nm/s, the nanocomposite films show excellent performance over the whole magnetic field and temperature ranges, with the maximum Fp reaching 900 GN/m3 (10 K, 12 T). When films are deposited at higher deposition rates (e.g., R = 1.8 nm/s), BYNTO columns show sinuous properties and easily form short nanorods. Furthermore, a more disordered high-density short stacking-fault structure is observed in the YBCO matrix (the TEM image of the microstructure of the BYNTO-YBCO film is shown in Figure 11). At this time, the vortex pinning of the BYNTO-YBCO nanocomposite films is no longer controlled by the BYNTO columnar defects, but by a new mechanism with a typical temperature scaling law, as characterized by the significant Jc improvement at low temperature (Fp = 700 GN/m3 at 10 K, 12 T, against Fp = 900 GN/m3 at 4.2 K, 18 T). Gondo et al. also used the PLD method to prepare YBCO nanocomposite films doped with double-perovskite Ba2LuNbO6 (BLNO)[120]. The BLNO-YBCO matrix has a mixed pinning landscape composed of Y-rich nanoparticles, BLNO nanorods, and stacking faults. BLNO forms self-assembled nanorods extending directly from the substrate to the surface in the YBCO films. The Jc value of the BLNO-YBCO thin films is larger than that of the traditional perovskite nanorod YBCO films under the action of a magnetic field.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 11. TEM investigations of BYNTO-YBCO films. (A) Cross-section view. The left half panel: an overview of the HAADF-STEM; the right half panel: a high-resolution HAADF STEM image. (B) Cross-section view: the HAADF STEM image shows the mapped area as well as the elemental Y, Ba, Cu, Ta, and Nb EDX maps. (C) Plan view. The left and center panels are HAADF and LAADF STEM Z-contrast images, and the right is GPA maps. (D) Top panel: an overview of ABF STEM. Bottom panel: High-resolution HAADF STEM image. (E) ADF STEM image showing the strain as brighter contrast features around the short Y124 intergrowths (blue arrows) and BYNTO nanocolumn[119] © ENEA Frascati Research Centre. Printed in the UK.

Among the four methods mentioned above, nano second-phase doping in the superconducting layer is the most effective method to improve the current-carrying performance of 2G HTS tapes. It was found that an induced self-assembly 1D heterostructure by preferential growth in the c-axis direction can form a more effective flux pinning center. Particle irradiation is usually used in the post-treatment of superconducting thin films, which can accurately control the type, concentration, and angle of introduced defects. This suggests that REBCO tapes prepared under the optimal process conditions can further enhance their superconducting properties by particle irradiation.

HIGH-TEMPERATURE SUPERCONDUCTING MAGNET BASED ON 2G-HTS TAPES

With the improvement of the performance of 2G-HTS tapes, a series of breakthroughs have been made in the development of superconducting magnets based on 2G-HTS tapes. SuNAM has developed an all-REBCO tape superconducting magnet with a magnetic field of 26.4 T. The IEECAS used REBCO insert magnets to achieve a 32.35 T all-superconducting magnet, setting a world record for an all-superconducting magnet. The NHMFL has developed a 45.5 T hybrid magnet using the insert magnet of 2G-HTS tapes. This broke the 19-year-old 45 T world record.

Progress of all-2G-HTS tapes superconducting magnets

SuperPower manufactured an all-2G-HTS magnet in 2008. At 4.2 K, the magnet generated a 9.81 T self-field operating at a critical current of 221 A[121,122]. In addition, a large bore magnet coil wound without turn-to-turn insulation was fabricated by SuNAM in 2013. The assembled magnet was installed in a cryostat and tested up to 4.1 T at 10 K[123].

In 2015, SuNAM and the Massachusetts Institute of Technology (MIT) jointly constructed all-2G-HTS tapes superconducting magnets with a cold hole diameter of 35 mm and produced a central field of 26.4 T at an operating current of 4.2 K, 242 A. This magnet was designed by the MIT Francis Bitter Magnet Laboratory and constructed and tested by the SuNAM Co., Ltd. The magnet consists of 26 uninsulated double pie coils, as shown in Figure 12[124]. This is the highest magnetic field record ever produced by an all-2G-HTS magnet. The test curve of the magnet at 4.2 K is shown in Figure 13. Meanwhile, SuNAM and the NHMFL designed a higher 35 T all-2G-HTS magnet in 2017[125].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 12. 26.4 T magnet parameters and structure diagram[124] © 2016 IOP Publishing Ltd. Printed in the UK.

In 2018, after SuNAM manufactured the highest all-2G-HTS tape superconducting magnet, the IEECAS designed and manufactured an all-2G-HTS magnet with an inner diameter of 100 mm. At 46 K, the magnet generated a 4.08 T self-field operating at a critical current of 338 A[126]. It is noteworthy that SuNAM used tapes with different widths in winding REBCO superconducting magnets. Wider tapes are used in areas where the vertical field of the magnet is larger and narrower tapes are used in the central area. This method increases the safety margin of the magnet and improves the utilization rate of the tapes as much as possible.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 13. Test results in liquid helium at 4.2 K. Ramping was occasionally halted to check the magnet status. The axial field mapping was completed at a power supply current of 207 A. The magnet reached 26.4 T at a power supply current of 242 A[124] © 2016 IOP Publishing Ltd. Printed in the UK.

Progress of all-superconducting magnets

In 2016, REKIN conducted a test experiment when manufacturing NMR magnets and designed a 28 T all-superconducting magnet by layer winding[127]. As shown in Figure 14 and Table 3, the magnet comprises 17 T LTS and 11 T HTS, and the insert magnet is composed of REBCO and Bi2223 coils. Without a background field, the central magnetic field reaches 25 T and the REBCO tape has a delamination phenomenon.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 14. Cross section of the magnet with the REBCO coil, the Bi-2223 coil, the Nb3Sn coils and the NbTi coils[127] 1051-8223 © 2016 IEEE.

Table 3

Superconducting magnet parameters of 28.2 T[127]

ParametersREBCO coilBi2223 coilLTS coils
Conductor manufacturerFujikuraSEIJASTEC
Winding methodLayer-windingLayer-winding-
Coil inner diameter (mm)4081135
Coil outer diameter (mm)71.68123.66517
Coil height (mm)210384710
Number of total turns37004640-
Self-inductance (H)0.150.45-
Operating current (A)304.9304.9241.1
Current density in the conductor (A/mm2)412.0221.0-
Central magnetic field (T)6.524.4717.2

To change the delamination, RIKEN connected the welded joints to the flanges. There were no joints inside the coils and the outermost layer of the coils was bound and thickened to obtain an all-superconducting magnet with a central magnetic field of 27.6 T[128].

The NHMFL manufactured a high and low-temperature all-superconducting hybrid magnet with a hole diameter of 32 mm in 2017, with its center field strength reaching 32 T [Figure 15]. The two outer NbTi coils and the middle three Nb3Sn coils provide a 15 T background field for the insert HTS magnet, and the insert magnet wound with 2G-HTS tapes contributes a center field of 17 T at the temperature of liquid helium[129].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 15. 32 T magnet structure and REBCO test coil consisting of six double-pancake modules[129] 1051-8223/$26.00 © 2011 IEEE.

In 2016, the IEECAS increased the central magnetic field of the YBCO insert magnet to 24 T (4.2 K) under a 15 T superconducting backfield. Later, the IEECAS developed a high-field insert magnet using YBCO tapes. When the operating current of the insert magnet is 32 A under the liquid nitrogen test conditions, the center magnet reaches 1.62 T (77 K). At the liquid-helium test conditions, when the operating current of the insert magnet of 167 A, it generates a 9 T central magnetic field in the 15 T superconducting backfield, thus realizing an all-superconducting magnet with a central field of 24 T and a highest field of 24.3 T[130,131].

In 2020, the IEECAS designed and manufactured a 12 T insert magnet for 27 T all-superconducting magnets. The structure is shown in Figure 16. A 12 T insert magnet is constructed in a 15 T LTS magnet, and finally a magnetic field with a field strength of 27.2 T is obtained at a current of 169 A. The 12 T insert magnet was placed in a 15 T background field and tested at liquid helium temperature. For the power supply current, the ramping rate was first 50 mA/s from 0 to 100 A and then decreased from 4 to 2 mA/s. When the central magnetic field reached 26.55 T, the power supply current was kept at 160 A for 2 h. They then increased the power supply current to 169.2 A at a ramping rate of 0.5 mA/s. Finally, a central magnetic field of 27.2 T was obtained [Figure 17][132].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 16. (A) Designed 27 T magnet system. (B) Double-winding method. (C) Single-winding method[132] 1051-8223 © 2020 IEEE.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 17. Test of REBCO insert magnets under 15 T background magnetic field at 4.2 K[132] 1051-8223 © 2020 IEEE.

In 2020, subsequently, the all-superconducting magnets of the IEECAS successfully reached the world record of a 32.35 T DC magnetic field. The magnet consists of a 15 T low-temperature superconductor outer coil and two high-temperature superconductor no-insulation insert coils using a conductor tape coated with REBCO, as shown in Figure 18[133]. This is the highest field of all-superconducting magnets that have been achieved, which reflects the superiority of 2G-HTS tapes in manufacturing high-field magnets. The test result is shown in Figure 19. In 2021, Suetomi et al. designed a 31.4 T LTS/Bi-2223/REBCO demo-magnet with a layer-wound REBCO inner coil, which is mainly intended for 1.3 GHz NMR[134].

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 18. Design and construction of REBCO insert coil[133] © 2020 IOP Publishing Ltd. Printed in the UK.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 19. Test of REBCO insert under 15 T background magnetic field at 4.2 K[133] © 2020 IOP Publishing Ltd. Printed in the UK.

Progress of hybrid insert magnets for 2G-HTS tapes

The NHMFL used a mixture of a 14 T high-temperature superconducting insert magnet and 31 T resistive magnets to obtain a steady-state magnet with a central magnetic field of 45 T[135]. In recent years, the NHMFL has also continued to hit the world record for higher magnetic fields. In 2019, NHMFL used REBCO coils as an insert magnet to create the highest direct-current magnetic field that can currently achieve 45.5 T[136]. The insert magnet [Figure 20] consists of a stack of 12 single pancake coils wound with REBCO tapes. Among them, the most innovative work is to use an ultrathin substrate, so that more turns can be incorporated in a limited space, thereby generating a higher magnetic field. This REBCO insert magnet uses a no-insulated winding scheme. When the magnetic field is too high and the magnet is partially quenched, the current can be bypassed through the nearby types. The no-insulation winding method can effectively avoid the burnout caused by the partial quench of the magnet. Due to the thinness of the chosen YBCO baseband, the interposer magnet has a very high current density. When the current reaches 245.3 A, the magnetic field reaches 45.5 T [Figure 21] and the current density is up to 1420 A mm-2.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 20. No insulation winding and REBCO insert magnet structure[136] © The Author(s), under exclusive license to Springer Nature Limited 2019.

Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets

Figure 21. Magnet center magnetic field and test current[136] © The Author(s), under exclusive license to Springer Nature Limited 2019.

Notably, the NHMFL magnet was subjected to strong electromagnetic stress during the interpolated magnet testing, which resulted in cracks at the edges of the REBCO tapes. Post-mortem analysis of the superconducting tape showed that the damage was caused by the cutting edge of the tape facing the direction of force after cutting the 12 mm wide tape into 4 mm. The NHMFL reported that the proper placement of the single pancake coils with the insert magnets in the background magnetic field can be used to avoid tape damage and hopefully generate a higher magnetic field of > 45.5 T[136].

Difficulties and challenges of 2G-HTS tapes in high magnetic field applications

In the application of high magnetic fields, 2G-HTS tapes mainly suffer from the problems of delamination, a lack of early quench detection technique, anisotropy, and a sharp current-carrying capacity drop at high temperature (77 K) with increasing external magnetic field strength. We need to pay attention to the layered structure and multi-layer packaging of 2G-HTS tapes, which are prone to interlayer separation or tearing in high fields. In the coil winding and magnet structure design, a large number of practical technologies have been developed in order to avoid the delamination of 2G-HTS tapes. For example, double-cake winding, non-insulating winding, multi-width winding, and other schemes greatly improve the performance and stability of the magnet. Excessive stress release or electromagnetic force in part of the coils will cause the coils or part of the tapes to be torn or arched and deformed[137].

2G-HTS tapes may quench during magnet operation due to localized conductor degradation or excessive temperature at a certain point. The lack of effective quench detection methods is a challenge for the construction of extremely high-field magnets with 2G-HTS tapes. At present, the quench detection technology of HTS magnets is still in the exploratory stage based on the detection technology of LTS magnets. The problems faced by HTS magnet quench detection mainly include the existence of lag time in the detection voltage signal, difficulty in detecting weak voltage signals after quench, and the lack of theoretical model analysis and quench experimental data for large HTS magnets[138,139].

2G-HTS tapes are reproduced in tape form with a wide aspect ratio, which is limited in applications where isotropic tapes are preferred. To reduce anisotropy, REBCO tapes can be converted to various formats, including round wires[140]. Round superconducting wires can make the current distribution more uniform and current-sharing to circumvent possible defective regions in a strand. However, the REBCO superconductor will suffer more severe strains due to the twisted shape of the round wire. In addition to this, the performance of round wire wound magnets is closely related to the minimum bending radius of the 2G-HTS tapes[141]. If the bending radius of the tapes is larger, a large inclination angle must be used when winding the round wire, which limits the generation of higher magnetic fields[140].

When 2G-HTS tapes are in the high-temperature range (77 K), with increasing external magnetic field strength, the current-carrying capacity drops sharply, which restricts the application of 2G-HTS magnets in the high-temperature range. The University of Houston has effectively improved the field performance of 2G-HTS tapes through high-density Zr doping and achieved a significant increase in the current-carrying capacity at 77 K.

Cost performance and market competitiveness of 2G-HTS tapes

The cost performance and market acceptance of 2G-HTS tapes are also challenging issues. With the exception of some particular application scenarios, HTS materials have always been compared and competed with traditional superconductors and metal conductors in terms of cost performance. The prices of 2G-HTS tapes have continued to decrease over the years. Five years ago, the price of 2G-HTS tapes was in the range of $300-500/K·A m. At present, the market price of 2G-HTS tapes is still in the range of $100-150/K·A m, which is three to four times higher than the price of copper[142]. This is five to eight times lower than the price of ten years ago. However, the cost of 2G-HTS tapes is still relatively high, thereby limiting their application. In addition to factors such as low temperature and operating costs, only the cost performance of 2G-HTS tapes has significantly improved (e.g., $25-50/KA·m). When the cost performance of 2G-HTS tapes reaches the equivalent of copper, it is possible to gain widespread acceptance and large-scale application. Therefore, to improve the cost-effectiveness of 2G-HTS tapes and promote more market applications, researchers must further enhance the current-carrying performance, production efficiency and yield of 2G-HTS finished tapes[143-148] and excavate existing technologies while exploring new component structures, technical routes, or transformative technologies.

CONCLUSION AND OUTLOOK

Various new superconducting materials will continue to emerge in the future. However, in terms of applications, technical indicators, such as the intrinsic properties of 2G-HTS tapes and the high irreversible field in the liquid nitrogen temperature region, still have comprehensive advantages. From the perspective of economics and engineering applications, 2G-HTS tapes have more potential for development. Therefore, the preparation of high-performance, low-cost and long 2G-HTS tapes is the direction of various efforts globally. At present, the preparation technology of 2G-HTS tapes has made significant progress, and companies all over the world have the ability to supply small quantities. In recent years, continuous progress has been made in improving the performance of 2G-HTS tapes, especially in the development of nanoscale APCs, which has laid the foundation for further enhancing the performance of 2G-HTS tapes in a wider magnetic field and temperature ranges.

The high field electromagnetic environment plays a critical role in the development of science and technology and is widely used in physics, chemistry, materials science, and life sciences. Since the discovery of 2G-HTS tapes, significant progress has been made in high field applications, and some large scientific installations are all carried out to obtain high field electromagnetic environments. For the development of ultra-high magnetic field magnets, 2G-HTS tapes are a suitable choice, which are expected to get a higher and more stable magnetic field, which will significantly promote scientific research in condensed-matter physics, chemistry, materials science, and life sciences.

DECLARATIONS

Authors’ contributions

Designed and wrote the original draft: Wang K, Dong H

Reviewed and revised the manuscript: Gu H, Ding F

References search: Huang D, Shang H, Xie B

Manuscript layout: Zou Q, Zhang L, Feng C

Availability of data and materials

Not applicable.

Financial support and sponsorship

This work was supported by the National Key R&D Program of China (Grant No. 2022YFE03150200), the National Natural Science Foundation of China (Grant No. U2032217, Grant No. 52072366, and Grant No. 51721005), the Beijing Natural Science Foundation (Grant No. 3202034), the Dalian National Laboratory for Clean Energy (DNL), CAS, DNL Cooperation Fund, CAS(DNL202021), the Youth Innovation Promotion Association of the Chinese Academy of Sciences (Y202041), and China Postdoctoral Science Foundation (Grant No. 2021M703198).

Conflicts of interest

All authors declared that there are no conflicts of interest.

Ethical approval and consent to participate

Not applicable.

Consent for publication

Not applicable.

Copyright

© The Author(s) 2022.

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Wang K, Dong H, Huang D, Shang H, Xie B, Zou Q, Zhang L, Feng C, Gu H, Ding F. Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets. Soft Sci 2022;2:12. http://dx.doi.org/10.20517/ss.2022.10

AMA Style

Wang K, Dong H, Huang D, Shang H, Xie B, Zou Q, Zhang L, Feng C, Gu H, Ding F. Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets. Soft Science. 2022; 2(3): 12. http://dx.doi.org/10.20517/ss.2022.10

Chicago/Turabian Style

Wang, Kai, Hao Dong, Daxing Huang, Hongjing Shang, Bowei Xie, Qi Zou, Lin Zhang, Changping Feng, Hongwei Gu, Fazhu Ding. 2022. "Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets" Soft Science. 2, no.3: 12. http://dx.doi.org/10.20517/ss.2022.10

ACS Style

Wang, K.; Dong H.; Huang D.; Shang H.; Xie B.; Zou Q.; Zhang L.; Feng C.; Gu H.; Ding F. Advances in second-generation high-temperature superconducting tapes and their applications in high-field magnets. Soft. Sci. 2022, 2, 12. http://dx.doi.org/10.20517/ss.2022.10

About This Article

© The Author(s) 2022. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, sharing, adaptation, distribution and reproduction in any medium or format, for any purpose, even commercially, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

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